Introduction of Aluminum Continuous Ingot Casting Line
The continuous aluminum ingot casting production line of Qingdao StarYanyang Smelting Equipment Co., Ltd. can recycle and remelt waste aluminum such as cans. The following is an introduction from the key links:
Working Principle and Process: Based on the principle of "continuous pouring and directional solidification", waste aluminum (such as cans) is smelted into molten aluminum, and injected into the crystallizer at a controlled speed and flow rate through the pouring system. The molten aluminum contacts the cooling water wall of the crystallizer for nucleation and solidification. The billet - pulling device pulls out the billet shell and the incompletely solidified molten aluminum inside at a constant speed, enters the secondary cooling zone for accelerated solidification, and is cut after reaching the set length to complete the ingot casting. The automatic liquid separation and continuous casting method is adopted to improve production efficiency, ensure the stable quality of aluminum ingots, and the production process has a high degree of automation, reducing manual intervention and errors.
Parameter Table
| Length of ingot casting line |
Number of molds |
Number of molds |
Number of molds6.5KG10KG15KG |
Melting time is 40 - 90 minutes per batch |
Casting speed is 4 - 6 meters per minute (adjustable) |
Motor power of ingot casting line |
| 4M |
48PCs |
300Kg |
2.2KW |
| 5M |
60Pcs |
500kg |
3KW |
| 6M |
72PCs |
3W |
| 8M |
96Pcs |
1Ton |
4KW |
| 9M |
108PCs |
|
4KW |
| 11M |
132Pcs |
2Ton |
4KW |
| 13M |
156Pcs |
5KW |
| 17M |
206Pcs |
3Ton |
5KW |
| 21M-26M |
245-314PCs |
6KW |
Core Equipment and Systems: In the smelting link, the advanced smelting furnace is equipped with an intelligent temperature control and automatic feeding system, which accurately controls the temperature, feeding amount, etc., to make the waste aluminum melt uniformly and quickly; the cooling system uses water cooling, which can effectively control the solidification temperature of the ingot, and optimize the internal structure and surface quality; it can also customize the length of the production line and the number of ingot molds according to customer needs to adapt to different production scales.
Production Advantages and Effects: It can efficiently convert waste aluminum into aluminum ingots, realizing the recycling of resources. The automatic operation ensures stable and efficient production. In the long run, it helps to save energy and reduce production costs. Whether it is a small - scale enterprise expanding production or a large - scale factory upgrading equipment, it is an ideal choice, helping enterprises to improve efficiency and competitiveness in aluminum processing production.
Audited Supplier 
The continuous aluminum ingot casting production line of Qingdao StarYanyang Smelting Equipment Co., Ltd. can recycle and remelt waste aluminum such as cans. The following is an introduction from the key links:
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