Copper ingot horizontal continuous casting production line.
Qingdao Xingyan Smelting Equipment Co., Ltd.'s ingot casting production line is specially designed for molten metal processing. It can efficiently handle various non-ferrous metal melts such as aluminum, copper, and zinc, and is particularly specialized in waste aluminum recycling, excelling in converting materials like aluminum cans and Waste aluminum alloys into high-quality metal raw materials.
Parameter Table
| Length of ingot casting line |
Number of molds |
Number of molds |
Number of molds6.5KG10KG15KG |
Melting time is 40 - 90 minutes per batch |
Casting speed is 4 - 6 meters per minute (adjustable) |
Motor power of ingot casting line |
| 4M |
48PCs |
300Kg |
2.2KW |
| 5M |
60Pcs |
500kg |
3KW |
| 6M |
72PCs |
3W |
| 8M |
96Pcs |
1Ton |
4KW |
| 9M |
108PCs |
|
4KW |
| 11M |
132Pcs |
2Ton |
4KW |
| 13M |
156Pcs |
5KW |
| 17M |
206Pcs |
3Ton |
5KW |
| 21M-26M |
245-314PCs |
6KW |
The production line deeply integrates bottom-pour casting and electromagnetic stirring directional solidification technology. Through a PID intelligent flow control system, it injects molten metal into a beryllium bronze crystallizer with an accuracy of ±0.5L/min. Combined with a zoned water mist cooling system, it ensures uniform crystallization and forming of the melt, effectively reducing cracks and shrinkage defects, ultimately achieving a yield rate of over 98.5%. During production, the equipped electromagnetic stirring device promotes uniform distribution of solutes in the melt through a rotating magnetic field, increasing the proportion of columnar crystal structures in the ingot and significantly enhancing metal strength and quality.
In terms of core equipment, the dual-frequency induction melting furnace enables rapid heating and precise temperature control. Paired with automatic slag scraping and online refining devices, it efficiently removes impurities from the melt. The beryllium bronze crystallizer, combined with an infrared thermal imaging camera, monitors the surface temperature field in real time to ensure the stability of the solidification process. The fully automated control system integrates numerous sensors, not only enabling full-process automation but also supporting remote fault diagnosis and process parameter tracing, greatly reducing the risk of manual intervention and errors.
In terms of energy consumption and environmental performance, the production line's energy consumption per ton of metal is 15%-20% lower than the industry average, with a cooling water recycling rate as high as 96%. It is also equipped with professional dust removal and waste gas treatment equipment, with all emission indicators far exceeding national standards. Additionally, the production line supports customization of ingot specifications ranging from 6kg to 25kg, and its modular design flexibly adapts to different production capacity needs, from small enterprises to large factories. Currently, the production line has been successfully applied in multiple metal processing enterprises, helping customers increase production efficiency by over 30% and reduce comprehensive costs by more than 25%, making it an ideal choice for the metal processing industry to achieve efficient and environmentally friendly production.
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