80kw Air-Cooled Induction Heating System (Efficient Cooling & Precision TC)

• Customization: Available
• Warranty: Oneyear
• Type: Induction Heating Machine
• Model NO.: YT-80
• Certification: CE, ISO, RoHS
• Structure: Horizontal Type
• Brand: Xingyan
• Rated Power: 80kw
• Input Current: 2~120A
• Input Voltage: 380V, Single Phase
• Frequency: 2~30kHz
• Transport Package: Carton
• Specification: 37-32-75
• Origin: Shandongqingdao
• HS Code: 8514400000
• Production Capacity: 2, 000 Units Per Year
• Package Size: 80.00cm * 60.00cm * 1600.00cm
• Package Gross Weight: 240.000kg

Product Description

Air Cooling Induction Heating Machine
Application Fields:
1. Pipe Heating, Tank Heating, Oil Heating, Vessel Heating
2.Brazing
3.Forging
4.Hardening Tempering
5.Annealing Quenching
6.Melting
7.Other heating treatment
Features:

1. Power: 25 - 80KW
2. IGBT Type
3. Frequency: 2KHZ ~ 30KHZ
4. 24 Hour continuous work
5. Voltage & current full display. Adjust heating, Holding time
6. Easy to operate and more stable
7. Design different type induction coil
8. Over Current, Over voltage, Over temperature, Water Lack Alarm

   

 

I. Efficient Heat Dissipation for Diverse Scenarios

Pure Air-Cooled Design

• No external water circulation system required. Air convection cooling is achieved through built-in fans or heat sinks, eliminating the risk of water leakage. Ideal for outdoor, water-scarce, or mobile scenarios (e.g., pipeline welding, field operations).
• Compact structure saves installation space, particularly suitable for small-to-medium equipment or integrated production lines.

Rapid Response and Energy Efficiency

• High-frequency induction technology combined with air cooling enables heating speeds 30% faster than traditional methods, with high post-shutdown cooling efficiency to support continuous operation.
• Energy conversion rate ≥90%, 30% more energy-efficient than resistance heating, reducing long-term operating costs.

Model	YTIF-30KW	YTIF-40KW	YTIF-60KW	0
Input Voltage	3 Phase 380V, 50HZ
Output Frequency	2KHZ ~ 30KHZ
Output Power	30KW	40KW	60KW	80KW
Input Current	Max 45A	Max 60A	Max 90A	Max 120A
Cooling Type	Air Cooling --Fan cooling
Heating Temperature	Max: 850ºC; Normal Working temperature: 0-800 C Heating Speed: 1-100ºC/min
Temperature control	One Temperature Control Unit Channel
Heating Part Max Size	Diameter 300 mm	Diameter 400 mm	Diameter 600 mm	Diameter 800 mm
Induction Coil	80 meter long	80 meter long	80 meter long	80 meter long
Extend Cable	1-10 meter	1-10 meter	1-10 meter	1-10 meter
Heating Blanket	Ceramic Blanket, Thickness 30 -50 mm
Alarm	Over Voltage, Over Current, Over temperature, Lack Voltage, Other Alarm
Weight	30 kg	35 kg	40 kg	40 kg
Size	242 x 280 x 600 mm	288 x 300 x 700 mm	375 x 320 x 745 mm	375 x 320 x 745 mm

II. Precise Control and Stable Performance

Intelligent Temperature Control and Adjustable Parameters

• Equipped with a PID intelligent temperature control system, achieving ±2°C temperature control accuracy and supporting a wide temperature range of 0-850°C to meet multi-process needs such as quenching, annealing, and melting.
• Capable of setting multi-segment temperature curves to adapt to the stepwise heating requirements of complex workpieces (e.g., preheating-insulation-cooling segmented control for bearing thermal assembly).

Flexible Power and Frequency Matching

• Power range typically 15-300kW, frequency coverage 2kHz-50kHz. High frequency is suitable for precise heating of small parts (e.g., electronic component welding), while medium frequency suits heat treatment of medium-to-large parts (e.g., pipeline preheating).
• Real-time display of voltage, current, temperature, and other data, supporting remote monitoring or PLC integration to enhance production automation.

III. Safety, Reliability, and Low Maintenance

Multiple Protection Designs

• Features overcurrent, overvoltage, overheating, and water shortage (for models requiring auxiliary water cooling) alarm functions, with built-in fuses and insulation protection to prevent equipment damage or safety incidents.
• No open flame or exhaust emissions, compliant with environmental standards, suitable for clean industries such as food and medical.

Durability and Convenient Maintenance

• Housing made of stainless steel or high-strength aluminum alloy, corrosion-resistant and vibration-resistant, adapting to harsh industrial environments (e.g., high-temperature, dusty scenarios).
• Modular design of core components (e.g., induction coils, IGBT modules) enables quick replacement in case of failure, reducing maintenance costs by 50% compared to traditional equipment and minimizing downtime to within 1 hour.
  

  IV. Flexible Adaptability and Industry Versatility

  Customizable Induction Coils

  Open, closed, or flexible coils can be designed according to workpiece shapes (e.g., rings, bars, plates), enabling precise control of the heating area and avoiding invalid heat loss (e.g., localized heating only at welding points for pipelines).

  Wide Industry Applications

  Metal Processing: Brazing (e.g., tool welding), surface quenching (gear wear resistance treatment), thermal assembly (bearing interference fit). Industrial Maintenance: Pipeline thawing, tank insulation, on-site heating of petrochemical equipment. New Energy: Lithium battery tab welding, photovoltaic module adhesive layer curing.

V. Advantages Compared to Traditional Heating Methods

Dimension	Air-Cooled Induction Heating Machine	Traditional Flame/Resistance Heating
Heating Efficiency	Electromagnetic induction self-heating, fast and uniform	Slow heat conduction, prone to temperature gradients
Energy Consumption	30% more energy-efficient	High energy loss
Safety	No open flame, low electric shock risk	Open flame prone to fire, high electric leakage risk
Maintenance Cost	Modular design, simple maintenance	Regular cleaning of combustion chambers or resistor replacement required
Environmental Adaptability	Air-cooled, no water needed, suitable for mobile scenarios