Induction Bearing Heater for Bearing Disassembly

• Customization: Available
• Warranty: One Year
• Type: Induction Heating Machine
• Model NO.: IBH-D(SPD)
• Certification: CE, ISO, RoHS
• Structure: Horizontal Type
• Voltage(V): 220V
• Power(kVA): 1kVA
• Bearing Inner Diameter: 15-100
• Dimension(Cm): 32*22 *27
• Arm-Free Weight: 10kg
• Transport Package: - Carton
• Specification: 60-70-80
• Trademark: xingyan
• Origin: Qingdao
• HS Code: 8443999090
• Production Capacity: 500/Year
• Package Size: 32.00cm * 22.00cm * 27.00cm
• Package Gross Weight: 30.000kg

Product Description

Induction Bear Heater:

1) Adopt the most advanced chip micro processing technology, strong and durable design for continuous working condition provides a safe and reliable guarantee
2)Will the microcomputer control technology applied in heating control process, so as to realize the  heater soft start,  soft stop, automatic adjust the output power, automatic detection procedures, self heating device failure,  and  abnormal working state diagnosis and protection function
3) Heating temperature and time can be preset and display, cylindrical peng expansion, the hole is changeless, can become a production line of a processing link, significantly save production cost
4) Special design in lower consumption provides higher effect, to save energy.
 

 

DETAILS:

Model	YT-1	YT-3.6A	YT-3.6B	YT-8	YT-12	YT-24A	YT-12B	YT-24B	YT-40	YT-95A
Power(KVA)	1	3.6	3.6	8	12	24		24	40	95
Voltage(V)	220			380
Whirling arm	NO		YES					NO
Max. Bear  weight (KG)	15	35	35	125	250	350	550	600	1250
Bear inner diameter (mm)	15-100	30-160	30-160	50-250	70-400	70-600	75-400	85-600	85-800	145-1200
Max. Outside  diameter	150	340/480	340/480	480/720	700/1020	700/1020	920	900	1400	2500
Max. Width	60	150	150	200	265	265	350	400	420	700
Max. Temperature	300degree
Magnetic probe	YES
Temperature display	YES
Control type	Manual operation/time control/temperature control
Time range Time digital display	0-99mins
Auditory tone cues	YES
Heat preservation function	YES
Auto degauss	YES
Dimension(cm)	32*22 *27	34*29*31	34*29*38	63*36.5 *47	95*64 *100	95*648 *100	120*64 *100	100*50 *135	150*60 *147	230*100 *100
Dimension of  heat bar	Can be customized by your specific requirements
Weight without arm	10KG	29KG	31KG	53KG	120KG	175KG	205KG	200KG	660KG	2350KG

 

Core Application Fields

1. Mechanical Manufacturing and Equipment Assembly

• Scenario: Installation of bearings in motors, reducers, compressors, machine tools, etc. (interference fit scenarios).
• Advantage: Heating expands the inner diameter of the bearing for damage-free installation onto the shaft, avoiding precision loss caused by hammering or cold pressing.
• Case: During the assembly of gearbox bearings in wind power equipment, heating to 80-120°C expands the inner diameter by 0.1-0.3 mm.

2. Automotive Manufacturing and Maintenance

• Scenario: Disassembly and installation of engine crankshaft bearings, wheel hub bearings, and transmission bearings.
• Advantage: Replaces traditional oil bath heating to avoid oil pollution, with 30%+ improved heating uniformity.
• Case: When replacing motor bearings in new energy vehicles, induction heating raises the temperature to 100°C within 5 minutes for rapid disassembly.

3. Power and Energy Industry

• Scenario: Maintenance of bearings in power equipment such as generators, transformers, and motors.
• Advantage: Explosion-proof induction heaters ensure operational safety in high-risk environments like substations.
• Case: During maintenance of steam turbine bearings in thermal power plants, precise temperature control (error ±2°C) prevents bearing annealing.

4. Metallurgy and Heavy Machinery

• Scenario: Installation of mill bearings, mining crusher bearings, and large fan bearings.
• Advantage: Adapts to large bearings with diameters of 100 mm-1,500 mm, with 5× higher heating efficiency than flame heating.
• Case: When replacing roller bearings in continuous casting machines of steel plants, high-power induction heaters (over 100 KVA) enable batch heating.

5. Aerospace and Precision Instruments

• Scenario: Assembly of aircraft engine bearings and main shaft bearings for precision instruments.
• Advantage: Heating accuracy up to ±1°C avoids errors from thermal deformation of precision components.
• Case: When installing turbine bearings in aircraft engines, heating temperature must be strictly controlled at 120±5°C to ensure fit tolerances.