Hydraulic Tilting Induction Aluminum Melting Furnace Product Introduction
Hydraulic Tilting Induction Aluminum Melting Furnace Product Introduction
I. Product Features
Efficient Tilting Mechanism
- The hydraulic tilting system enables smooth and precise control of the furnace's tilting angle. It allows for quick and easy pouring of molten aluminum, reducing production time and improving productivity. Operators can adjust the tilting speed according to the actual production needs, ensuring a stable and controlled flow of the molten metal.
Advanced Induction Heating Technology
- Utilizes high - frequency induction heating, which provides rapid and uniform heating of the aluminum materials. This not only shortens the melting time but also ensures consistent quality of the molten aluminum. The induction heating system is highly energy - efficient, converting electrical energy into heat with a high efficiency rate, thus reducing overall energy consumption.
Precise Temperature Control
- Equipped with a sophisticated temperature control system. It can accurately maintain the furnace temperature within a narrow range, typically ±[X] °C. This precise temperature control is crucial for ensuring the quality of the molten aluminum, as it helps to prevent over - heating or under - heating, which could affect the chemical composition and physical properties of the final product.
II. Specifications
Rated Capacity
- Available in various capacities, such as 100 kg, 500kg, 1 tons, etc. The different capacity options meet the diverse production requirements of small - scale foundries, medium - sized aluminum processing plants, and large - scale industrial manufacturers.
Rated Power
- The power rating varies according to the furnace capacity. For example, a 500 - kg furnace may have a rated power of 120kW, while a 1 - ton furnace could have a rated power of 200kW. The power is designed to ensure efficient melting within a reasonable time frame.
Tilting Angle
- The furnace can tilt up to an angle of 90degrees, which is sufficient for complete and smooth pouring of the molten aluminum into molds or other containers. The tilting angle can be adjusted precisely through the hydraulic control system.
III. Materials
Furnace Body
- The outer shell of the furnace body is made of high - quality steel, which provides excellent mechanical strength and durability. The steel is resistant to deformation under high temperatures and mechanical stress during the operation of the furnace.
Furnace Lining
- The inner lining is composed of high - temperature - resistant refractory materials, such as high - alumina bricks and ceramic fiber insulation materials. These materials have excellent heat - insulation properties, which help to reduce heat loss and maintain the high - temperature environment inside the furnace. The high - alumina bricks are highly resistant to corrosion by molten aluminum, ensuring a long service life of the furnace lining.
Hydraulic Components
- The hydraulic system components, including pumps, cylinders, and valves, are made of high - grade alloy steel. These materials are selected for their corrosion resistance, high - pressure resistance, and long - term reliability, ensuring the stable operation of the hydraulic tilting mechanism.
IV. Performance
High Melting Efficiency
- With the advanced induction heating and efficient furnace design, the hydraulic tilting induction aluminum melting furnace can achieve a high melting rate. For example, a 1 - ton furnace can melt aluminum within [X] hours under normal operating conditions, which is much faster than traditional melting methods.
Low Energy Consumption
- Thanks to the energy - efficient induction heating technology and good heat - insulation performance of the furnace lining, the energy consumption per unit of molten aluminum is relatively low. This not only reduces the production cost but also makes the furnace more environmentally friendly.
Stable Operation
- The high - quality materials and precise manufacturing process ensure the stable operation of the furnace. The hydraulic tilting mechanism has a long service life and is less likely to malfunction, reducing downtime and maintenance costs.
V. Applications
Aluminum Casting Industry
- Widely used in the production of various aluminum castings, such as automotive parts, machinery parts, and household appliance components. The precise temperature control and efficient melting process ensure the quality of the castings, reducing defects and improving product performance.
Aluminum Recycling
- Ideal for recycling aluminum scrap. The ability to quickly melt different types of aluminum materials and the precise temperature control help to separate impurities and produce high - quality recycled aluminum, which can be reused in various industries.
Aluminum Alloy Production
- In the production of aluminum alloys, the furnace's precise temperature control allows for accurate addition of alloying elements, ensuring the consistent
Parameters of Induction Aluminum Melting Furnace
| Model |
YTF-150 |
YTF-300 |
YTF-500 |
YTF-1000 |
| Smelting Capacity |
150KG |
300KG |
500KG |
1000KG |
| Crucible |
|
Baitun silicon carbide graphite crucible |
|
|
| Input Voltage |
|
3*380V,50/60HZ |
|
|
| Input Cable |
90A |
150A |
180A |
250A |
| Output Power |
60KW |
80KW |
120KW |
150KW |
| Frequency |
|
2-10KHZ |
|
|
| Smelting Time |
|
1.5-2H |
|
|
| Power Consumption |
|
340 - 380 kva per ton of aluminum |
|
|
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